SMART‑X Lightweight Foam Board
SMART‑X is a premium all‑plastic foam board engineered for demanding visual communication applications where durability and sustainability are essential. It features UV‑ and weather‑resistant solid polystyrene (HIPS) cover layers over an expanded polystyrene core, creating a fully moisture‑resistant structure that holds up in outdoor environments.
As the first 100% recyclable heavy‑duty foam board available in the Americas, SMART‑X sets a new sustainable standard. Its mono‑material construction—without adhesives between layers—prevents delamination during outdoor use and enables complete end‑of‑life recyclability.
Why Choose SMART‑X Over Standard Foam Boards?
- Superior Outdoor Durability: Maintains integrity and color outdoors for up to two years.
- Complete Moisture Resistance: All‑plastic construction eliminates water damage issues.
- Exceptional Sustainability: 100% recyclable mono‑material composite.
- Optimal Print Surface: Smooth HIPS face delivers vibrant direct digital prints.
- High Strength‑to‑Weight: Rigid support with extremely lightweight properties.
Features & Benefits
- All‑Plastic Construction: UV‑ and weather‑resistant HIPS surfaces over moisture‑proof EPS core.
- 100% Recyclable: Mono‑material polystyrene without adhesives ensures full recyclability.
- Extended Outdoor Life: Up to two years of outdoor exposure with minimal color change.
- Moisture Immunity: No warping, bubbling, or delamination in wet conditions.
- Superior UV Stability: Formulated to resist UV degradation for long‑lasting graphics.
- Excellent Printability: Smooth matte surface optimized for UV, solvent, eco‑solvent, and latex printing.
- Impressive Strength‑to‑Weight: Rigid and flat yet easy to handle and ship.
- Easy Fabrication: Low routing resistance for signs, displays, and dimensional lettering.
- Large Formats: Sheets up to 2 m wide for seamless large‑format displays.
- Environmental Compliance: RoHS/WEEE and REACH compliant—free of lead, mercury, phthalates, and more.
Technical Specifications
| Specification | Details |
|---|---|
| Material Type | All‑plastic foam board |
| Construction | HIPS surfaces with EPS core |
| Thicknesses | 3/16″ (5 mm), 3/8″ (10 mm), 1/2″ (13 mm), 3/4″ (19 mm) |
| Standard Sheet | 48″×96″ |
| Max Width | Up to 2 m (78.7″) |
| Color | White |
| Protective Film | One side (≤1/2″), both sides (3/4″) |
| Finish | Smooth matte |
| Print Compatibility | UV, solvent, eco‑solvent, latex |
| Outdoor Durability | Up to 2 years |
| Temp Range | 14°F to 158°F (−10°C to 70°C) |
| Recyclability | 100% recyclable |
| Moisture Resistance | Complete |
| UV Resistance | High |
| Compliance | RoHS/WEEE, REACH |
Applications
- Outdoor Signage: Weather‑resistant exterior signs, wayfinding, and advertising.
- Event Displays: Durable trade‑show and exhibition structures with easy transport.
- POP/POS Displays: High‑impact retail units with vibrant graphics.
- Life‑Size Cutouts: Photorealistic fashion displays that hold up under handling.
- Self‑Supporting Structures: Free‑standing promotional elements with 3D impact.
- Dimensional Lettering: Routed and milled signage for dramatic in‑store branding.
Fabrication & Installation Recommendations
Fabrication Best Practices
- Printing: Use recommended settings for UV, solvent, eco‑solvent, and latex on synthetic substrates.
- Cutting & Routing: Employ sharp tools and moderate feed rates to avoid melting.
- Mounting: Choose exterior‑rated adhesives for outdoor install; mechanical fasteners as needed.
- Protective Film: Keep film on during fabrication; remove after install.
- Edge Finishing: Sand or route edges; paint if desired for accent.
Installation Guidelines
- Mounting: Allow thermal expansion with oversized holes and flexible attachments.
- Support: Provide adequate bracing for larger panels to prevent sagging.
- Placement: Minimize direct southern exposure for best longevity.
- Cleaning: Wipe with mild soap and water; avoid abrasives.
Frequently Asked Questions About SMART‑X Foam Board
How does SMART‑X compare to paper-faced foam boards?
SMART‑X outperforms paper‑faced boards in moisture resistance, outdoor durability, and recyclability. It won’t warp, bubble, or delaminate and is fully recyclable at end-of-life.
Can SMART‑X be used for permanent outdoor installations?
Designed for up to 2 years of outdoor exposure. For longer durations, consult Laird Plastics for exterior-grade alternatives.
Which printing methods work best?
Excellent with UV, solvent, eco‑solvent, and latex. Clean surface with isopropyl alcohol before printing for optimal adhesion.
What adhesives are compatible?
Use polystyrene‑rated solvent‑based adhesives for permanence or pressure‑sensitive adhesives for repositionable installs. Avoid over‑tightening fasteners to protect the core.
Elevate Your Visual Communications with Eco‑Friendly SMART‑X
From outdoor signs to retail displays, SMART‑X combines durability, print quality, and sustainability. As the first fully recyclable heavy‑duty foam board in the Americas, it helps you meet green goals without sacrificing performance.
Contact your local Laird Plastics representative to discover how SMART‑X can power your next project.
