What is Polycarbonate?

What Is Polycarbonate?

Polycarbonate (PC) is a durable, clear engineering plastic prized for exceptional impact resistance, optical clarity, and heat performance. Laird Plastics supplies and fabricates polycarbonate sheets and parts for demanding applications across construction, safety, transportation, and more.

What it is (quick answer)

Polycarbonate is a tough, transparent thermoplastic used when you need glass-like clarity with far higher impact strength. It’s lightweight, machinable, and available in UV-stabilized and abrasion-resistant grades.

Use it when
  • Shatter resistance and safety are critical
  • Weight savings over glass improve handling
  • You need heat performance and dimensional stability
Avoid / consider alternatives when
  • Maximum scratch resistance is required
  • Continuous high-temperature use exceeds limits
  • Long-term outdoor clarity without UV stabilization

Polycarbonate at a Glance — Quick Facts

Density ~1.20–1.22 g/cm³
Impact strength Extremely high
Glass transition temperature ~147 °C
Heat deflection temperature ~128–140 °C
Light transmission ~88–90%
Weight vs glass ~50% of glass weight
Outdoor use Specify UV-stabilized grades or coatings
Surface hardness Lower than acrylic; AR-coating recommended

Key Benefits of Polycarbonate

  • Virtually unbreakable
  • Lightweight & clear
  • Heat performance
  • Fabrication-friendly
  • Outdoor capable
  • Specialty finishes available

Common Applications

Architectural & Glazing

  • Skylights, roof domes, sound barriers
  • Security windows, partitions

Safety & Machine Guarding

  • Machine guards
  • Face shields, riot shields

Polycarbonate vs. Other Materials

Polycarbonate vs. Acrylic

Polycarbonate is tougher; acrylic resists scratches better.

Polycarbonate vs. Glass

Polycarbonate is lighter and virtually shatterproof; glass is more scratch-resistant.

How to Work with Polycarbonate

Cutting & Drilling

  • Use carbide-tipped tools
  • Moderate speeds/feeds

Bending & Forming

  • Controlled heat
  • Follow bend radii guidelines

Get Polycarbonate Cut-to-Size

Need clear, impact-resistant glazing or machine guards? Laird Plastics can help you choose the right polycarbonate sheet, including UV-stabilized and abrasion-resistant options. Ask about fabrication services for cut-to-size parts.

Contact us for quotes, lead times, and technical guidance.